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  • 1.  Best Climate or Warehouse Conditions for Printing Raw Materials

    Posted 6 days ago

    Hello guys
    Do climate conditions matter for the warehouse where general offset  printing raw materials are kept?

    Are these specified somewhere in ISO ?

    In other words, if a printer is located in a city whose temperature or climate conditions tend to be  extremist in nature ie during the day if outside temperature is hot, tends to be very hot there, and when it's cold, also day becomes very cold too; does it's warehouse located in the back, with just the wall and roof protecting it from outside climatic conditions; does that warehouse needs to have some kind of relative humidity and temperature controls, if all printing raw materials are kept there ie process and pantone inks, fount solution, IPA, rollers and plate wash, ctp thermal plates, gum, ctp plate developer chemistry etc etc

    If they do, generally speaking how would print be affected if general  warehouse holding period for those raw materials is around 15 to 45 days and sometimes ctp plates for example would be stored in such conditions up to 60days before the box is opened and plates burned for press, taking into consideration that the other raw materials being used in that workflow would have been subjected between 15 to 45 days inside the warehouse without climate controls?

    Generally speaking, your thoughts will be greatly appreciated because when they print, they are experiencing variations in inexplicable total press impressions output before a breakdown is reported by press operators ?? Sometimes 5000 others 13000, 24000, 70000 etc before a breakdown is experienced.

    Thanks in advance 

    Regards

    Edward Duwariti 

    G7 Exper



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    Edward Duwariti
    Nationwide Training and Compunet Services SA de CV
    Reforma
    email us
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  • 2.  RE: Best Climate or Warehouse Conditions for Printing Raw Materials

    Posted 5 days ago

    YES

    Extreme temperatures and humidity can affect all of those things in the warehouse. Thermal ctp storage temperature recommended (from one manufacturer) is 15-27 degrees celsius. Same with the ink. The humidity levels can really affect paper.



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    John Barnhart
    IT/Prepress
    Mines Press
    Cortlandt Manor NY
    (800) 447-6788
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  • 3.  RE: Best Climate or Warehouse Conditions for Printing Raw Materials

    Posted 4 days ago
    Edited by Michael Soli 4 days ago

    Temperature and humidity control in warehousing is indeed critical for most printing materials.

    ISO Standards and Requirements

    Several ISO standards address storage conditions for printing materials:

    - ISO 12647 (Process control for offset printing) references material storage indirectly
    - ISO 2846 (Printing ink specifications) includes storage recommendations
    - ISO 12218 (Process control for offset platemaking) provides specific guidelines for plate storage
    - ISO 20654 covers storage conditions for printing substrates

    Generally, these standards recommend:
    - Temperature: 20-25°C (68-77°F) with maximum daily variation of ±2°C
    - Relative humidity: 50-60% with maximum daily variation of ±5%

    Effects of Improper Storage on Specific Materials

    CTP Thermal Plates
    Plates are particularly sensitive to environmental conditions. When stored in fluctuating temperatures:
    - Photosensitive coatings may deteriorate prematurely
    - Humidity can cause oxidation of the aluminum base
    - Temperature cycling can lead to dimensional instability
    - Shelf life can be reduced from 12-18 months to as little as 2-3 months

    The 60-day storage period you mentioned is particularly concerning for plates in uncontrolled environment

    Printing Inks
    Inks stored in extreme conditions exhibit:
    - Viscosity changes affecting ink transfer and trapping
    - Separation of components in process inks
    - Unstable drying characteristics
    - Color shift in pantone formulations

    Chemistry (Developers, Fountain Solutions, IPA)
    Chemical solutions are severely affected by temperature extremes:
    - Accelerated evaporation of volatile components
    - Precipitation of active ingredients
    - Reduced effectiveness of wetting agents
    - Altered pH balance in fountain solutions

    Press Components (Rollers, Blankets)
    - Rubber compounds harden or soften outside optimal temperature range
    - Dimensional changes affect nip settings
    - Accelerated aging reduces resilience

    Connection to Press Breakdowns

    The variation in impressions before breakdown (5,000 to 70,000) strongly indicates materials degradation from environmental exposure. The correlation between storage time and performance suggests cumulative damage from climate fluctuations.

    Press problems typically manifest as:
    - Inconsistent ink transfer
    - Premature plate wear
    - Poor dampening system performance
    - Roller stripping or glazing
    - Variable print quality throughout runs

    Recommendations

    1. Install basic climate control in the warehouse (even if not to full ISO specifications)
    2. Monitor temperature and humidity with data loggers
    3. Consider shorter inventory cycles for sensitive materials
    4. Create a smaller climate-controlled room for plates and chemicals if a full warehouse system isn't feasible
    5. Implement first-in-first-out inventory management
    6. Store materials in their original packaging until needed

    These improvements would likely result in more consistent press performance and predictable maintenance intervals.​​​​​​​​​​​​​​​​



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    Michael Soli
    FxColor
    Miami FL
    (772) 203-2254
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  • 4.  RE: Best Climate or Warehouse Conditions for Printing Raw Materials

    Posted 4 days ago
    Michael
    Thanks very much for your input, this will helps a lot especially the ISO references mentioned here.

    Greatly appreciated.

    Regards,
    Edward 

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